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AI Automation Workflow for Manufacturing Operations

Industry: Manufacturing · Status: Deployed in production

AI Automation Workflow for Manufacturing Operations

Executive Overview

A large manufacturing operation relied heavily on manual coordination, spreadsheet-based reporting, and email-driven approvals across production, quality, and inventory teams. BrevaNext automated these workflows to improve execution speed, accuracy, and real-time visibility across the shop floor.

Background

The organization operated multiple production lines with strict quality and delivery requirements. Operational data was fragmented across Excel files, ERP exports, and manual logs maintained by different teams.

Business Challenge

Manual data entry, report consolidation, and approval routing consumed more than 100 hours per week. Operational bottlenecks were often identified only after they had already impacted output, quality, or delivery timelines.

Solution Approach

BrevaNext implemented intelligent automation workflows with AI validation, RPA-based execution, and real-time dashboards. Reports, approvals, alerts, and exception handling were automated using predefined business rules synchronized across systems.

Architecture & Components

  • AI workflow orchestration engine
  • RPA bots for reporting and data sync
  • Python ETL pipelines
  • Real-time operational dashboards
  • ERP and Excel integrations

Business Impact

↓ 80%

Manual Work

10× Faster

Reporting Speed

Eliminated

Operational Errors

+65%

Productivity

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